Description
Product Information
Our Flat Commutators (also known as Planar or Disc Commutators) are precision-engineered electrical components designed for compact, high-efficiency DC motors and universal motors. Built for stable brush contact and reliable commutation, these commutators excel in applications where axial space is limited, delivering consistent performance even in high-speed, low-spark environments.
Key Features
Ultra-Compact Flat Design: Optimized for slim motor profiles, ideal for space-constrained applications
High-Grade Copper Segments: Precision-machined for low resistance, high conductivity, and reduced sparking
Tight Runout Control: Strict manufacturing tolerances ensure smooth brush contact and minimal wear
Durable Insulation Structure: Reinforced with high-performance epoxy resin for thermal stability and mechanical strength
Customizable Specifications: Available in various segment counts, outer/inner diameters, and profiles to match your motor requirements
ISO 9001 Certified Quality: Manufactured under strict quality control standards for reliable mass production
Technical Specifications
Parameter Details
| Parameter | Details |
| Type | Flat / Planar / Disc /Face Commutator |
| Material | High-purity copper segments + epoxy resin insulation |
| Segment Count | Customizable (standard: 12–60+ segments) |
| Outer Diameter (OD) | Customizable (4mm to 150mm) |
| Inner Diameter (ID) | Customizable |
| Application | DC motors, universal motors, micro motors |
| Certifications | ISO 9001, CE compliant |
Wide Range of Applications
Automotive Motors: Window lift motors, windshield wiper motors, fuel pump motors, and HVAC blower motors
Household Appliances: Vacuum cleaners, washing machine pumps, kitchen mixers, juicers, and small fans
Power Tools & Industrial Equipment: Drills, grinders, saws, fitness equipment motors, and door actuators
Precision Micro Motors: Robotics, medical devices, and portable electronic devices
Customization & Support
We offer comprehensive OEM/ODM services to meet your unique design requirements:
Custom tooling development based on your drawings or samples
PPAP/FAI documentation available on request
Flexible production runs (small batches to large-volume orders)
Full technical support from our engineering team for design optimization
flat commutator, planar commutator, disc commutator, DC motor commutator, universal motor commutator, custom flat commutator, automotive motor commutator, micro motor commutator
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